Light Box

To determine light box problems activate the machine and see what is out of sequence. Also, make sure token has registered on display panel.

What's the Problem Is this the Cause Here's the Solution
1) Token inserted in coin box, it registers on display panel, but system does not begin operation. 1a) No power at electrical outlet, which light box is plugged into. 1a) Check Circuit breaker at service panel.
1b) No (5VDC) signal from microprocessor. 1b) Check for voltage (5VDC) inside light box. For “A” machine check between red and green of belden cable. For “B” machine check between white and green.
1c) No power (115VAC) at light box terminal strip. 1c) Check for (115VAC) between black and white wires on “power” section of terminal strip. If no power is detected, check power cord.
1d) No power at secondary side of transformer. (3 wire side). 1d) If there is 115VAC at primary side of transformer (2 wire side), but there is not 12VAC coming out of the secondary side (3 wire), replace transformer or call ABC.
2) Token inserted, registers on display panel, all components begin operation, except “yellow” light. 2a) Light bulb burned out. 2a) Replace light bulb.
2b) Defective “yellow light” relay. 2b) Replace “7227” yellow light relay.
2c) No triggering voltage to yellow light relay from “controller”. 2c) Replace “7234 or 7995” controller.
2d) Defective yellow light assembly. 2d) Replace yellow light assembly.
2e) Bad ground on light assembly. 2e) Repair ground connections.
2f) Poor connection in light box. 2f) Tighten all screws on circuit board. NOTE: “do not over tighten screws, they could break off”.
3) Token inserted, registers on display panel, all components begin operation except pitching machine. For dual machine systems, remember to follow “solution” on appropriate circuit. NOTE: To isolate problem, unplug light box and plug directly into outlet. If pitching machine does not run, proceed to problem 1 in pitching machine section. If machine does operate, proceed in this section. 3a) Loose wire on machine pigtail cord coming from light box. 3a) Remove female end of plug and check for loose wires.
3b) Defective MACH “A”/ MACH “B” relay. 3b) Replace “7227” pitch relay inside light box.
3c) Defective MACH “A”/ MACH “B” mercury displacement relay. 3c) This relay can be checked with a voltmeter. If no voltmeter is available, replace relay or call ABC.
3d) Bad connection in pitching machine circuit. 3d) Check connections of all wiring from “power in”, to “mercury displacement relay”, and back to “pitch” section on the terminal strip inside the light box.
3e) Defective “7234” or “7995” controller block. 3e) Replace “7234” or “7995” controller block in the light box.
4) Token inserted, registers on display panel, all components begin operation except red light. NOTE: Pinch Roller will not operate if red light is not functioning. This is a fail-safe condition built into the system. 4a) Red light bulb burned out or broken. 4a) Replace “red light” bulb.
4b) Defective “red light” relay. 4b) Replace “7227” red light relay inside the light box.
4c) Poor connection in light box. 4c) Tighten all screws on circuit board. NOTE: DO NOT OVER TIGHTEN SCREWS, THEY WILL BREAK OFF.
4d) Bad “fail safe” relay. 4d) Replace “7225” fail-safe relay inside the light box.
4e) No triggering voltage to red light relay from controller. 4e) Replace “7234” or “7995” controller relay.
4f) Bad ground on light assembly. 4f) Repair ground connections.
5) Token inserted, registers on display panel, all components begin operation except pinch roller. For dual machine system, remember to follow “solution” on appropriate circuit. 5a) Pinch roller set screw is loose on pinch roller motor shaft. 5a) tighten pinch roller set screw on pinch roller wheel. Set screw must tighten against the flat spot on the Pinch roller motor shaft.
5b) Bad or loose connection on power cord, going from “Light box” to “Pinch roller motor”. 5b) check wires for loose connection. Trace from light box to pinch roller motor.
5c) Defective “feeder” relay. 5c) When both lights come on, check for 115VAC at pinch roller connection, with wires connected to motor. If no power (115VAC) is present, replace “7227” Feed “A”/ Feed “B” relay.
5d) Defective pinch roller motor. 5d) Duplicate test in solution “C”. If power is present replace pinch roller motor.
5e) Defective “fail-safe relay”. 5e) Replace “7225” fail-safe relay.
6) Pinch roller begins operating when light box is plugged into outlet. No lights are on. 6) Defective “feeder relay”. 6) Replace “7227” Feed “A”/ Feed “B” relay ion light box.
7) Red light and pinch roller both come on as soon as token is inserted, (no delay between yellow). 7a) Defective “red light relay”. 7a) Replace “7227” red light relay inside the light box.
7b) Bad controller. 7b) Replace “7234” or “7995” controller relay inside the light box.
8) Game has ended, lights go out, pinch roller stops, but pitching machine continues to run after the 10 minute “off delay”. 8a) Bad “controller”. 8a) Replace “7234” or “7995” controller inside the light box. To verify, unplug light box, wait 5 - 10 seconds and plug back in. If machine does not run, “7234” or “7995” controller is defective.
8b) Defective “machine” relay 8b) Replace “7227” MACH “A”/ MACH “B” relay.
9) Token inserted and both lights come on at the same time. 9) Bad controller. 9) Replace “7234” or “7995” controller relay inside the light box
10) Pitching machine runs as soon as light box is plugged into power. No lights come on. 10a) Defective “machine relay”. 10a) Replace “7227” MACH “A”/ MACH “B” relay.
10b) Bad “controller relay”. 10b) Replace “7234” or “7995” controller relay inside the light box.

NOTE: For Dual Machine Systems remember to follow solutions on the appropriate circuit.